NASA KSC E 165:2009

NASA KSC E 165:2009 Electrical Ground Support Equipment Fabrication, Specification For Describes parts, materials, and processes used in the fabrication, maintenance, repair, and procurement of electrical and electronic control and monitoring equipment associated with ground support equ

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Table of Contents

1.SCOPE
2.APPLICABLEDOCUMENTS
2.1Governmental
2.1.1Specifications
2.1.2Standards
2.1.3Drawings
2.1.4Publications
2.2Non-Governmental
2.3OrderofPrecedence
3.REQUIREMENTS
3.1MetalandSheetMetalAssemblies,Subassemblies,and
Details
3.1.1SurfacePreparation
3.1.2ProtectiveCoatings,Thinners,andCleaners
3.1.3SealantsandCaulking
3.1.4Chip-FreeClean-RoomPaint
3.1.5ZonesofExposure
3.1.6AluminumRacks,Enclosures,Panels,Junction
Boxes,andMiscellaneousDetails
3.1.7SteelRacks,Enclosures,JunctionBoxes,
Assemblies,andMiscellaneousDetails
3.1.8FabricatedChassis
3.2WeldingandBrazing
3.2.1Welding
3.2.2Brazing
3.3Fasteners
3.3.1ThreadedFasteners
3.3.2Adhesives
3.3.3Rivets
3.4IdentificationandMarking(ofGSE)
3.5ElectricalWiring,Internal
3.5.1Plenum-ratedandNon-plenum-rated
3.5.2ClassI,Division2
3.5.3Wire
3.5.4Routing
3.5.5Grouping
3.5.6Breakouts
3.5.7WireStripping
3.5.8Terminals
3.5.9LacingandTying
3.5.10TerminationOrder
3.5.11MoldingandPottingElectricalConnectors
3.5.12Splicing
3.5.13TerminatingandGroundingShields
3.6Terminations
3.6.1CompressionType
3.6.2CrimpType
3.6.3FrictionType
3.6.4SolderType
3.6.5BondingandGroundingType
3.6.6DINRail-MountedTerminalBlocks
3.7PrintedWiringBoards
3.7.1Material
3.7.2Construction
3.7.3Cleaning
3.7.4RejectionCriteria
3.7.5Inspection
3.7.6ConformalCoating
3.7.7Repair
3.8SealingandInsulating
3.8.1Insulation
3.8.2SealingCompound,Electrical
3.9Hazardproofing
3.9.1IntrinsicallySafeEquipment
3.9.2Ignitionproofing
3.9.3PurgingandPressurization
3.10CorrosionControl
3.10.1Corrosion-ResistantMaterials
3.10.2DissimilarMetals
3.10.3MoistureExclusion
3.10.4ProtectiveCoatings
3.10.5Lubricants
3.11General-PurposeCables
3.11.1StandardBulkCable
3.11.2UniqueBulkCable
3.11.3Connectors
3.11.4JacketRemoval
3.11.5ConductorandShieldTermination
3.11.6PottingandMolding
3.11.7CableJacketRepair
3.11.8Splicing
3.11.9ThermalProtection
3.11.10CableCheckout
3.11.11ACPowerCables
3.12Mineral-Insulated(MI)Cable
3.13Transducers
3.14ElectromagneticInterferenceTests
3.15FabricationProcessWasteDisposal
3.16Fiber-OpticCables
3.16.1Optical-FiberEndPreparation
3.16.2Cleaning
3.16.3Splicing
3.16.4Fiber-OpticCableAssemblies
3.16.5Fiber-OpticAssemblies
3.16.6Testing
3.16.7Fiber-OpticCableAssemblyInstallation
3.17Ethernet
3.17.1EthernetNamingConventions
4.QUALITYASSURANCEPROVISIONS
4.1ResponsibilityforInspectionandTest
4.2CertificationofPersonnel
4.3CertificationofToolingandTestEquipment
4.3.1SolderingTools
4.3.2CrimpingTools
4.3.3CrimpingTools,Special
4.3.4TorqueWrenches
4.3.5WireStrippingTools
4.3.6SolderlessWrapTools
4.3.7TestEquipment
4.4EquipmentCheckout
4.4.1SequenceofTests
4.4.2ContinuityTests
4.4.3IsolationChecks
4.4.4FunctionalChecks
4.5CompletionofTests
4.6ManufacturingInstructions/Documentation
4.7CommercialOff-the-Shelf(COTS)Concept
4.7.1ModifiedOff-the-Shelf(MOTS)Items
5.PREPARATIONFORDELIVERY
6.NOTES
6.1IntendedUse
6.2Definitions

Abstract

Describes parts, materials, and processes used in the fabrication, maintenance, repair, and procurement of electrical and electronic control and monitoring equipment associated with ground support equipment (GSE) at the John F. Kennedy Space Center (KSC).

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